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S46500 Stainless Steel vs. 3105 Aluminum

S46500 stainless steel belongs to the iron alloys classification, while 3105 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46500 stainless steel and the bottom bar is 3105 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 2.3 to 14
1.1 to 20
Fatigue Strength, MPa 550 to 890
39 to 95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 730 to 1120
77 to 140
Tensile Strength: Ultimate (UTS), MPa 1260 to 1930
120 to 240
Tensile Strength: Yield (Proof), MPa 1120 to 1810
46 to 220

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 780
180
Melting Completion (Liquidus), °C 1450
660
Melting Onset (Solidus), °C 1410
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.6
8.2
Embodied Energy, MJ/kg 51
150
Embodied Water, L/kg 120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 43 to 210
2.6 to 19
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 44 to 68
12 to 24
Strength to Weight: Bending, points 33 to 44
20 to 31
Thermal Shock Resistance, points 44 to 67
5.2 to 11

Alloy Composition


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Aluminum (Al), % 0
96 to 99.5
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 11 to 12.5
0 to 0.2
Copper (Cu), % 0
0 to 0.3
Iron (Fe), % 72.6 to 76.1
0 to 0.7
Magnesium (Mg), % 0
0.2 to 0.8
Manganese (Mn), % 0 to 0.25
0.3 to 0.8
Molybdenum (Mo), % 0.75 to 1.3
0
Nickel (Ni), % 10.7 to 11.3
0
Nitrogen (N), % 0 to 0.010
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.25
0 to 0.6
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.5 to 1.8
0 to 0.1
Zinc (Zn), % 0
0 to 0.4
Residuals, % 0
0 to 0.15

Comparable Variants