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S46500 Stainless Steel vs. 3203 Aluminum

S46500 stainless steel belongs to the iron alloys classification, while 3203 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46500 stainless steel and the bottom bar is 3203 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 2.3 to 14
4.5 to 29
Fatigue Strength, MPa 550 to 890
46 to 92
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 730 to 1120
72 to 120
Tensile Strength: Ultimate (UTS), MPa 1260 to 1930
110 to 200
Tensile Strength: Yield (Proof), MPa 1120 to 1810
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 780
180
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1410
620
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.0
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.6
8.1
Embodied Energy, MJ/kg 51
150
Embodied Water, L/kg 120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 43 to 210
8.0 to 25
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 44 to 68
11 to 20
Strength to Weight: Bending, points 33 to 44
19 to 28
Thermal Shock Resistance, points 44 to 67
4.9 to 8.8

Alloy Composition


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Aluminum (Al), % 0
96.9 to 99
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 72.6 to 76.1
0 to 0.7
Manganese (Mn), % 0 to 0.25
1.0 to 1.5
Molybdenum (Mo), % 0.75 to 1.3
0
Nickel (Ni), % 10.7 to 11.3
0
Nitrogen (N), % 0 to 0.010
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.25
0 to 0.6
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.5 to 1.8
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants