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S46500 Stainless Steel vs. 5252 Aluminum

S46500 stainless steel belongs to the iron alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46500 stainless steel and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 2.3 to 14
4.5 to 11
Fatigue Strength, MPa 550 to 890
100 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
25
Shear Strength, MPa 730 to 1120
140 to 160
Tensile Strength: Ultimate (UTS), MPa 1260 to 1930
230 to 290
Tensile Strength: Yield (Proof), MPa 1120 to 1810
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 780
180
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1410
610
Specific Heat Capacity, J/kg-K 470
910
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.6
8.7
Embodied Energy, MJ/kg 51
160
Embodied Water, L/kg 120
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 43 to 210
12 to 23
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 44 to 68
23 to 30
Strength to Weight: Bending, points 33 to 44
31 to 36
Thermal Shock Resistance, points 44 to 67
10 to 13

Alloy Composition


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Aluminum (Al), % 0
96.6 to 97.8
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 72.6 to 76.1
0 to 0.1
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0 to 0.25
0 to 0.1
Molybdenum (Mo), % 0.75 to 1.3
0
Nickel (Ni), % 10.7 to 11.3
0
Nitrogen (N), % 0 to 0.010
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.25
0 to 0.080
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.5 to 1.8
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1