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S46500 Stainless Steel vs. 6101B Aluminum

S46500 stainless steel belongs to the iron alloys classification, while 6101B aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46500 stainless steel and the bottom bar is 6101B aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 2.3 to 14
9.1 to 13
Fatigue Strength, MPa 550 to 890
62 to 70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 730 to 1120
120 to 150
Tensile Strength: Ultimate (UTS), MPa 1260 to 1930
190 to 250
Tensile Strength: Yield (Proof), MPa 1120 to 1810
140 to 180

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 780
160
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
630
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.6
8.3
Embodied Energy, MJ/kg 51
150
Embodied Water, L/kg 120
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 43 to 210
20 to 23
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 44 to 68
20 to 25
Strength to Weight: Bending, points 33 to 44
27 to 32
Thermal Shock Resistance, points 44 to 67
8.5 to 11

Alloy Composition


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Aluminum (Al), % 0
98.2 to 99.3
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 72.6 to 76.1
0.1 to 0.3
Magnesium (Mg), % 0
0.35 to 0.6
Manganese (Mn), % 0 to 0.25
0 to 0.050
Molybdenum (Mo), % 0.75 to 1.3
0
Nickel (Ni), % 10.7 to 11.3
0
Nitrogen (N), % 0 to 0.010
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.25
0.3 to 0.6
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.5 to 1.8
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1