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S64512 Stainless Steel vs. 2095 Aluminum

S64512 stainless steel belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S64512 stainless steel and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17
8.5
Fatigue Strength, MPa 540
200
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 700
410
Tensile Strength: Ultimate (UTS), MPa 1140
700
Tensile Strength: Yield (Proof), MPa 890
610

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 750
210
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
540
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 28
130
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.6
35
Electrical Conductivity: Equal Weight (Specific), % IACS 4.1
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
31
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 3.3
8.6
Embodied Energy, MJ/kg 47
160
Embodied Water, L/kg 110
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
57
Resilience: Unit (Modulus of Resilience), kJ/m3 2020
2640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 40
65
Strength to Weight: Bending, points 31
59
Thermal Diffusivity, mm2/s 7.5
49
Thermal Shock Resistance, points 42
31

Alloy Composition


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Aluminum (Al), % 0
91.3 to 94.9
Carbon (C), % 0.080 to 0.15
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
3.9 to 4.6
Iron (Fe), % 80.6 to 84.7
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0.5 to 0.9
0 to 0.25
Molybdenum (Mo), % 1.5 to 2.0
0
Nickel (Ni), % 2.0 to 3.0
0
Nitrogen (N), % 0.010 to 0.050
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.35
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0.25 to 0.4
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15