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Zamak 5 vs. SAE-AISI 1022 Steel

Zamak 5 belongs to the zinc alloys classification, while SAE-AISI 1022 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is SAE-AISI 1022 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
150 to 160
Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.3
17 to 26
Fatigue Strength, MPa 56
190 to 300
Poisson's Ratio 0.25
0.29
Shear Modulus, GPa 33
73
Shear Strength, MPa 260
310 to 340
Tensile Strength: Ultimate (UTS), MPa 330
480 to 550
Tensile Strength: Yield (Proof), MPa 240
260 to 450

Thermal Properties

Latent Heat of Fusion, J/g 120
250
Maximum Temperature: Mechanical, °C 95
400
Melting Completion (Liquidus), °C 390
1460
Melting Onset (Solidus), °C 380
1420
Specific Heat Capacity, J/kg-K 410
470
Thermal Conductivity, W/m-K 110
52
Thermal Expansion, µm/m-K 27
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 37
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.8
Density, g/cm3 6.4
7.9
Embodied Carbon, kg CO2/kg material 3.0
1.4
Embodied Energy, MJ/kg 57
18
Embodied Water, L/kg 380
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
88 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 330
190 to 530
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
24
Strength to Weight: Axial, points 14
17 to 19
Strength to Weight: Bending, points 16
17 to 19
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 9.9
15 to 17

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0.18 to 0.23
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.1
98.7 to 99.12
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0.7 to 1.0
Nickel (Ni), % 0 to 0.020
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.030
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0