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6061 Aluminum vs. 2024 Aluminum

Both 6061 aluminum and 2024 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
71
Elongation at Break, % 3.4 to 20
4.0 to 16
Fatigue Strength, MPa 58 to 110
90 to 180
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 84 to 210
130 to 320
Tensile Strength: Ultimate (UTS), MPa 130 to 410
200 to 540
Tensile Strength: Yield (Proof), MPa 76 to 370
100 to 490

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 170
200
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 580
500
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 170
120
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
30
Electrical Conductivity: Equal Weight (Specific), % IACS 140
90

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Calomel Potential, mV -740
-600
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
20 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
70 to 1680
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 13 to 42
18 to 50
Strength to Weight: Bending, points 21 to 45
25 to 49
Thermal Diffusivity, mm2/s 68
46
Thermal Shock Resistance, points 5.7 to 18
8.6 to 24

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
90.7 to 94.7
Chromium (Cr), % 0.040 to 0.35
0 to 0.1
Copper (Cu), % 0.15 to 0.4
3.8 to 4.9
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
1.2 to 1.8
Manganese (Mn), % 0 to 0.15
0.3 to 0.9
Silicon (Si), % 0.4 to 0.8
0 to 0.5
Titanium (Ti), % 0 to 0.15
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants