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2095 Aluminum vs. AISI 422 Stainless Steel

2095 aluminum belongs to the aluminum alloys classification, while AISI 422 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is AISI 422 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 8.5
15 to 17
Fatigue Strength, MPa 200
410 to 500
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 410
560 to 660
Tensile Strength: Ultimate (UTS), MPa 700
910 to 1080
Tensile Strength: Yield (Proof), MPa 610
670 to 870

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 210
650
Melting Completion (Liquidus), °C 660
1480
Melting Onset (Solidus), °C 540
1470
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 130
24
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
4.7
Electrical Conductivity: Equal Weight (Specific), % IACS 110
5.3

Otherwise Unclassified Properties

Base Metal Price, % relative 31
11
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 8.6
3.1
Embodied Energy, MJ/kg 160
44
Embodied Water, L/kg 1470
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
140 to 150
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
1140 to 1910
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 65
32 to 38
Strength to Weight: Bending, points 59
26 to 30
Thermal Diffusivity, mm2/s 49
6.4
Thermal Shock Resistance, points 31
33 to 39

Alloy Composition


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Aluminum (Al), % 91.3 to 94.9
0
Carbon (C), % 0
0.2 to 0.25
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 3.9 to 4.6
0
Iron (Fe), % 0 to 0.15
81.9 to 85.8
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0.5 to 1.0
Molybdenum (Mo), % 0
0.9 to 1.3
Nickel (Ni), % 0
0.5 to 1.0
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.12
0 to 0.5
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Tungsten (W), % 0
0.9 to 1.3
Vanadium (V), % 0
0.2 to 0.3
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0