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AISI 416 Stainless Steel vs. 1085 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while 1085 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is 1085 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 13 to 31
4.5 to 39
Fatigue Strength, MPa 230 to 340
22 to 49
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 340 to 480
48 to 79
Tensile Strength: Ultimate (UTS), MPa 510 to 800
73 to 140
Tensile Strength: Yield (Proof), MPa 290 to 600
17 to 120

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 680
170
Melting Completion (Liquidus), °C 1530
640
Melting Onset (Solidus), °C 1480
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 30
230
Thermal Expansion, µm/m-K 9.9
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
61
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
200

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
160
Embodied Water, L/kg 100
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
4.8 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
2.1 to 110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 18 to 29
7.5 to 14
Strength to Weight: Bending, points 18 to 25
14 to 22
Thermal Diffusivity, mm2/s 8.1
94
Thermal Shock Resistance, points 19 to 30
3.3 to 6.1

Alloy Composition


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Aluminum (Al), % 0
99.85 to 100
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
0 to 0.030
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 83.2 to 87.9
0 to 0.12
Magnesium (Mg), % 0
0 to 0.020
Manganese (Mn), % 0 to 1.3
0 to 0.020
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.1
Sulfur (S), % 0.15 to 0.35
0
Titanium (Ti), % 0
0 to 0.020
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.030
Residuals, % 0
0 to 0.010

Comparable Variants