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AISI 416 Stainless Steel vs. 2095 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 13 to 31
8.5
Fatigue Strength, MPa 230 to 340
200
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 340 to 480
410
Tensile Strength: Ultimate (UTS), MPa 510 to 800
700
Tensile Strength: Yield (Proof), MPa 290 to 600
610

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 680
210
Melting Completion (Liquidus), °C 1530
660
Melting Onset (Solidus), °C 1480
540
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 30
130
Thermal Expansion, µm/m-K 9.9
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
35
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
31
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 1.9
8.6
Embodied Energy, MJ/kg 27
160
Embodied Water, L/kg 100
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
57
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
2640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 18 to 29
65
Strength to Weight: Bending, points 18 to 25
59
Thermal Diffusivity, mm2/s 8.1
49
Thermal Shock Resistance, points 19 to 30
31

Alloy Composition


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Aluminum (Al), % 0
91.3 to 94.9
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
3.9 to 4.6
Iron (Fe), % 83.2 to 87.9
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0 to 1.3
0 to 0.25
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0.15 to 0.35
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15