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AISI 416 Stainless Steel vs. Normalized SAE-AISI 4140

Both AISI 416 stainless steel and normalized SAE-AISI 4140 are iron alloys. They have 88% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is normalized SAE-AISI 4140.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230 to 320
300
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 13 to 31
18
Fatigue Strength, MPa 230 to 340
440
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
73
Shear Strength, MPa 340 to 480
630
Tensile Strength: Ultimate (UTS), MPa 510 to 800
1020
Tensile Strength: Yield (Proof), MPa 290 to 600
660

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Maximum Temperature: Mechanical, °C 680
420
Melting Completion (Liquidus), °C 1530
1460
Melting Onset (Solidus), °C 1480
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 30
43
Thermal Expansion, µm/m-K 9.9
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
2.4
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.9
1.5
Embodied Energy, MJ/kg 27
20
Embodied Water, L/kg 100
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
160
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
1140
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 18 to 29
36
Strength to Weight: Bending, points 18 to 25
29
Thermal Diffusivity, mm2/s 8.1
12
Thermal Shock Resistance, points 19 to 30
30

Alloy Composition

Carbon (C), % 0 to 0.15
0.38 to 0.43
Chromium (Cr), % 12 to 14
0.8 to 1.1
Iron (Fe), % 83.2 to 87.9
96.8 to 97.8
Manganese (Mn), % 0 to 1.3
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Phosphorus (P), % 0 to 0.060
0 to 0.035
Silicon (Si), % 0 to 1.0
0.15 to 0.35
Sulfur (S), % 0.15 to 0.35
0 to 0.040