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ASTM Grade HE Steel vs. 2025 Aluminum

ASTM grade HE steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM grade HE steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
110
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 10
15
Fatigue Strength, MPa 160
130
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 79
27
Tensile Strength: Ultimate (UTS), MPa 670
400
Tensile Strength: Yield (Proof), MPa 310
260

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1100
190
Melting Completion (Liquidus), °C 1400
640
Melting Onset (Solidus), °C 1360
520
Specific Heat Capacity, J/kg-K 490
870
Thermal Conductivity, W/m-K 14
150
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.1
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 19
10
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 3.5
7.9
Embodied Energy, MJ/kg 50
150
Embodied Water, L/kg 190
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 56
55
Resilience: Unit (Modulus of Resilience), kJ/m3 240
450
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 24
37
Strength to Weight: Bending, points 22
40
Thermal Diffusivity, mm2/s 3.6
58
Thermal Shock Resistance, points 14
18

Alloy Composition


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Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0.2 to 0.5
0
Chromium (Cr), % 26 to 30
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 53.9 to 65.8
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 2.0
0.4 to 1.2
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 8.0 to 11
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 2.0
0.5 to 1.2
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15