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Annealed AISI 416 vs. Annealed SAE-AISI D2

Both annealed AISI 416 and annealed SAE-AISI D2 are iron alloys. Both are furnished in the annealed condition. They have a very high 97% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 416 and the bottom bar is annealed SAE-AISI D2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230
230
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 31
16
Fatigue Strength, MPa 230
310
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 76
75
Shear Strength, MPa 340
460
Tensile Strength: Ultimate (UTS), MPa 510
760
Tensile Strength: Yield (Proof), MPa 290
470

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1530
1440
Melting Onset (Solidus), °C 1480
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 30
31
Thermal Expansion, µm/m-K 9.9
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
8.0
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 1.9
3.4
Embodied Energy, MJ/kg 27
50
Embodied Water, L/kg 100
100

Common Calculations

PREN (Pitting Resistance) 13
15
Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
100
Resilience: Unit (Modulus of Resilience), kJ/m3 220
570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 18
27
Strength to Weight: Bending, points 18
24
Thermal Diffusivity, mm2/s 8.1
8.3
Thermal Shock Resistance, points 19
25

Alloy Composition

Carbon (C), % 0 to 0.15
1.4 to 1.6
Chromium (Cr), % 12 to 14
11 to 13
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 83.2 to 87.9
81.3 to 86.9
Manganese (Mn), % 0 to 1.3
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0 to 0.060
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.6
Sulfur (S), % 0.15 to 0.35
0 to 0.030
Vanadium (V), % 0
0 to 1.1