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EN 1.4542 Stainless Steel vs. 2095 Aluminum

EN 1.4542 stainless steel belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 5.7 to 20
8.5
Fatigue Strength, MPa 370 to 640
200
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 550 to 860
410
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
700
Tensile Strength: Yield (Proof), MPa 580 to 1300
610

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 860
210
Melting Completion (Liquidus), °C 1430
660
Melting Onset (Solidus), °C 1380
540
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
110

Otherwise Unclassified Properties

Base Metal Price, % relative 13
31
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 2.7
8.6
Embodied Energy, MJ/kg 39
160
Embodied Water, L/kg 130
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 62 to 160
57
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 4360
2640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 31 to 52
65
Strength to Weight: Bending, points 26 to 37
59
Thermal Diffusivity, mm2/s 4.3
49
Thermal Shock Resistance, points 29 to 49
31

Alloy Composition


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Aluminum (Al), % 0
91.3 to 94.9
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 3.0 to 5.0
3.9 to 4.6
Iron (Fe), % 69.6 to 79
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0 to 1.5
0 to 0.25
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
0
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15