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EN 1.4594 Stainless Steel vs. EN AC-45100 Aluminum

EN 1.4594 stainless steel belongs to the iron alloys classification, while EN AC-45100 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4594 stainless steel and the bottom bar is EN AC-45100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 11 to 17
1.0 to 2.8
Fatigue Strength, MPa 490 to 620
82 to 99
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 1020 to 1170
300 to 360
Tensile Strength: Yield (Proof), MPa 810 to 1140
210 to 320

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Maximum Temperature: Mechanical, °C 820
170
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
550
Specific Heat Capacity, J/kg-K 470
890
Thermal Conductivity, W/m-K 16
140
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
30
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
95

Otherwise Unclassified Properties

Base Metal Price, % relative 15
10
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.2
7.9
Embodied Energy, MJ/kg 45
150
Embodied Water, L/kg 130
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 190
3.5 to 7.6
Resilience: Unit (Modulus of Resilience), kJ/m3 1660 to 3320
290 to 710
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 36 to 41
30 to 35
Strength to Weight: Bending, points 29 to 31
35 to 39
Thermal Diffusivity, mm2/s 4.4
54
Thermal Shock Resistance, points 34 to 39
14 to 16

Alloy Composition


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Aluminum (Al), % 0
88 to 92.8
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 13 to 15
0
Copper (Cu), % 1.2 to 2.0
2.6 to 3.6
Iron (Fe), % 72.6 to 79.5
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.15 to 0.45
Manganese (Mn), % 0 to 1.0
0 to 0.55
Molybdenum (Mo), % 1.2 to 2.0
0
Nickel (Ni), % 5.0 to 6.0
0 to 0.1
Niobium (Nb), % 0.15 to 0.6
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
4.5 to 6.0
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15