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EN 1.4594 Stainless Steel vs. SAE-AISI 4140 Steel

Both EN 1.4594 stainless steel and SAE-AISI 4140 steel are iron alloys. They have 78% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is EN 1.4594 stainless steel and the bottom bar is SAE-AISI 4140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 11 to 17
11 to 26
Fatigue Strength, MPa 490 to 620
360 to 650
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
73
Shear Strength, MPa 620 to 700
410 to 660
Tensile Strength: Ultimate (UTS), MPa 1020 to 1170
690 to 1080
Tensile Strength: Yield (Proof), MPa 810 to 1140
590 to 990

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Maximum Temperature: Mechanical, °C 820
420
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1410
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 16
43
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 15
2.4
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 3.2
1.5
Embodied Energy, MJ/kg 45
20
Embodied Water, L/kg 130
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 190
74 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 1660 to 3320
920 to 2590
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 36 to 41
25 to 38
Strength to Weight: Bending, points 29 to 31
22 to 30
Thermal Diffusivity, mm2/s 4.4
12
Thermal Shock Resistance, points 34 to 39
20 to 32

Alloy Composition

Carbon (C), % 0 to 0.070
0.38 to 0.43
Chromium (Cr), % 13 to 15
0.8 to 1.1
Copper (Cu), % 1.2 to 2.0
0
Iron (Fe), % 72.6 to 79.5
96.8 to 97.8
Manganese (Mn), % 0 to 1.0
0.75 to 1.0
Molybdenum (Mo), % 1.2 to 2.0
0.15 to 0.25
Nickel (Ni), % 5.0 to 6.0
0
Niobium (Nb), % 0.15 to 0.6
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 0.7
0.15 to 0.35
Sulfur (S), % 0 to 0.015
0 to 0.040