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EN AC-46500 Aluminum vs. SAE-AISI 1095 Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1095 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is SAE-AISI 1095 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
200 to 270
Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 1.0
10 to 11
Fatigue Strength, MPa 110
310 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 270
680 to 900
Tensile Strength: Yield (Proof), MPa 160
500 to 590

Thermal Properties

Latent Heat of Fusion, J/g 520
240
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
47
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 81
11

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.6
1.4
Embodied Energy, MJ/kg 140
19
Embodied Water, L/kg 1030
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
63 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 170
660 to 930
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 26
24 to 32
Strength to Weight: Bending, points 32
22 to 26
Thermal Diffusivity, mm2/s 41
13
Thermal Shock Resistance, points 12
22 to 29

Alloy Composition


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Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
0.9 to 1.0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
98.4 to 98.8
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0.3 to 0.5
Nickel (Ni), % 0 to 0.55
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.0 to 11
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0