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Hardened SAE-AISI D2 vs. Hardened SAE-AISI S1

Both hardened SAE-AISI D2 and hardened SAE-AISI S1 are iron alloys. Both are furnished in the hardened (H) condition. They have 87% of their average alloy composition in common. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is hardened SAE-AISI D2 and the bottom bar is hardened SAE-AISI S1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Poisson's Ratio 0.28
0.29
Rockwell C Hardness 62
57
Shear Modulus, GPa 75
73
Tensile Strength: Ultimate (UTS), MPa 2000
1840

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1440
1500
Melting Onset (Solidus), °C 1390
1450
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 31
41
Thermal Expansion, µm/m-K 11
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
8.0
Density, g/cm3 7.7
8.0
Embodied Carbon, kg CO2/kg material 3.4
2.6
Embodied Energy, MJ/kg 50
37
Embodied Water, L/kg 100
56

Common Calculations

PREN (Pitting Resistance) 15
5.9
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 72
64
Strength to Weight: Bending, points 46
42
Thermal Diffusivity, mm2/s 8.3
11
Thermal Shock Resistance, points 67
56

Alloy Composition

Carbon (C), % 1.4 to 1.6
0.4 to 0.55
Chromium (Cr), % 11 to 13
1.0 to 1.8
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 81.3 to 86.9
91.6 to 96.7
Manganese (Mn), % 0 to 0.6
0.1 to 0.4
Molybdenum (Mo), % 0.7 to 1.2
0 to 0.5
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
0.15 to 1.2
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0
1.5 to 3.0
Vanadium (V), % 0 to 1.1
0.15 to 0.3