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Hot Rolled SAE-AISI 1095 vs. Normalized SAE-AISI 4140

Both hot rolled SAE-AISI 1095 and normalized SAE-AISI 4140 are iron alloys. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is hot rolled SAE-AISI 1095 and the bottom bar is normalized SAE-AISI 4140.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270
300
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11
18
Fatigue Strength, MPa 310
440
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
73
Shear Strength, MPa 540
630
Tensile Strength: Ultimate (UTS), MPa 900
1020
Tensile Strength: Yield (Proof), MPa 500
660

Thermal Properties

Latent Heat of Fusion, J/g 240
250
Maximum Temperature: Mechanical, °C 400
420
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1410
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 47
43
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.6
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 11
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
2.4
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.5
Embodied Energy, MJ/kg 19
20
Embodied Water, L/kg 45
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 84
160
Resilience: Unit (Modulus of Resilience), kJ/m3 660
1140
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 32
36
Strength to Weight: Bending, points 26
29
Thermal Diffusivity, mm2/s 13
12
Thermal Shock Resistance, points 29
30

Alloy Composition

Carbon (C), % 0.9 to 1.0
0.38 to 0.43
Chromium (Cr), % 0
0.8 to 1.1
Iron (Fe), % 98.4 to 98.8
96.8 to 97.8
Manganese (Mn), % 0.3 to 0.5
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0
0.15 to 0.35
Sulfur (S), % 0 to 0.050
0 to 0.040