Monel 400 vs. SAE-AISI 5140 Steel
Monel 400 belongs to the nickel alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.
For each property being compared, the top bar is Monel 400 and the bottom bar is SAE-AISI 5140 steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 160 | |
| 190 |
| Elongation at Break, % | 20 to 40 | |
| 12 to 29 |
| Fatigue Strength, MPa | 230 to 290 | |
| 220 to 570 |
| Poisson's Ratio | 0.32 | |
| 0.29 |
| Shear Modulus, GPa | 62 | |
| 73 |
| Shear Strength, MPa | 370 to 490 | |
| 360 to 600 |
| Tensile Strength: Ultimate (UTS), MPa | 540 to 780 | |
| 560 to 970 |
| Tensile Strength: Yield (Proof), MPa | 210 to 590 | |
| 290 to 840 |
Thermal Properties
| Latent Heat of Fusion, J/g | 270 | |
| 250 |
| Maximum Temperature: Mechanical, °C | 1000 | |
| 420 |
| Melting Completion (Liquidus), °C | 1350 | |
| 1460 |
| Melting Onset (Solidus), °C | 1300 | |
| 1420 |
| Specific Heat Capacity, J/kg-K | 430 | |
| 470 |
| Thermal Conductivity, W/m-K | 23 | |
| 45 |
| Thermal Expansion, µm/m-K | 14 | |
| 13 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 3.3 | |
| 7.2 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 3.4 | |
| 8.3 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 50 | |
| 2.1 |
| Density, g/cm3 | 8.9 | |
| 7.8 |
| Embodied Carbon, kg CO2/kg material | 7.9 | |
| 1.4 |
| Embodied Energy, MJ/kg | 110 | |
| 19 |
| Embodied Water, L/kg | 250 | |
| 49 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 140 to 180 | |
| 76 to 180 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 140 to 1080 | |
| 220 to 1880 |
| Stiffness to Weight: Axial, points | 10 | |
| 13 |
| Stiffness to Weight: Bending, points | 21 | |
| 24 |
| Strength to Weight: Axial, points | 17 to 25 | |
| 20 to 34 |
| Strength to Weight: Bending, points | 17 to 21 | |
| 19 to 28 |
| Thermal Diffusivity, mm2/s | 6.1 | |
| 12 |
| Thermal Shock Resistance, points | 17 to 25 | |
| 16 to 29 |
Alloy Composition
| Carbon (C), % | 0 to 0.3 | |
| 0.38 to 0.43 |
| Chromium (Cr), % | 0 | |
| 0.7 to 0.9 |
| Copper (Cu), % | 28 to 34 | |
| 0 |
| Iron (Fe), % | 0 to 2.5 | |
| 97.3 to 98.1 |
| Manganese (Mn), % | 0 to 2.0 | |
| 0.7 to 0.9 |
| Nickel (Ni), % | 63 to 72 | |
| 0 |
| Phosphorus (P), % | 0 | |
| 0 to 0.035 |
| Silicon (Si), % | 0 to 0.5 | |
| 0.15 to 0.35 |
| Sulfur (S), % | 0 to 0.024 | |
| 0 to 0.040 |