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Monel 400 vs. SAE-AISI D2 Steel

Monel 400 belongs to the nickel alloys classification, while SAE-AISI D2 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is Monel 400 and the bottom bar is SAE-AISI D2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
190
Elongation at Break, % 20 to 40
5.0 to 16
Fatigue Strength, MPa 230 to 290
310 to 860
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 62
75
Shear Strength, MPa 370 to 490
460 to 1160
Tensile Strength: Ultimate (UTS), MPa 540 to 780
760 to 2000
Tensile Strength: Yield (Proof), MPa 210 to 590
470 to 1510

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1350
1440
Melting Onset (Solidus), °C 1300
1390
Specific Heat Capacity, J/kg-K 430
480
Thermal Conductivity, W/m-K 23
31
Thermal Expansion, µm/m-K 14
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 50
8.0
Density, g/cm3 8.9
7.7
Embodied Carbon, kg CO2/kg material 7.9
3.4
Embodied Energy, MJ/kg 110
50
Embodied Water, L/kg 250
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
92 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
570 to 5940
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
25
Strength to Weight: Axial, points 17 to 25
27 to 72
Strength to Weight: Bending, points 17 to 21
24 to 46
Thermal Diffusivity, mm2/s 6.1
8.3
Thermal Shock Resistance, points 17 to 25
25 to 67

Alloy Composition

Carbon (C), % 0 to 0.3
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 28 to 34
0 to 0.25
Iron (Fe), % 0 to 2.5
81.3 to 86.9
Manganese (Mn), % 0 to 2.0
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 63 to 72
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0 to 0.6
Sulfur (S), % 0 to 0.024
0 to 0.030
Vanadium (V), % 0
0 to 1.1

Comparable Variants