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SAE-AISI 1144 Steel vs. 1050 Aluminum

SAE-AISI 1144 steel belongs to the iron alloys classification, while 1050 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1144 steel and the bottom bar is 1050 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 11 to 17
4.6 to 37
Fatigue Strength, MPa 280 to 430
31 to 57
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 460 to 510
52 to 81
Tensile Strength: Ultimate (UTS), MPa 750 to 840
76 to 140
Tensile Strength: Yield (Proof), MPa 420 to 690
25 to 120

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
650
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
230
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
61
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
200

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.3
Embodied Energy, MJ/kg 19
160
Embodied Water, L/kg 47
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 110
5.4 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 480 to 1290
4.6 to 110
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 27 to 30
7.8 to 14
Strength to Weight: Bending, points 23 to 25
15 to 22
Thermal Diffusivity, mm2/s 14
94
Thermal Shock Resistance, points 22 to 24
3.4 to 6.2

Alloy Composition

Aluminum (Al), % 0
99.5 to 100
Carbon (C), % 0.4 to 0.48
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 97.5 to 98
0 to 0.4
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 1.4 to 1.7
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.25
Sulfur (S), % 0.24 to 0.33
0
Titanium (Ti), % 0
0 to 0.030
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050