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SAE-AISI 4161 Steel vs. S31100 Stainless Steel

Both SAE-AISI 4161 steel and S31100 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 68% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4161 steel and the bottom bar is S31100 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
270
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 20
4.5
Fatigue Strength, MPa 290
330
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 73
79
Shear Strength, MPa 420
580
Tensile Strength: Ultimate (UTS), MPa 680
1000
Tensile Strength: Yield (Proof), MPa 410
710

Thermal Properties

Latent Heat of Fusion, J/g 250
300
Maximum Temperature: Mechanical, °C 420
1100
Melting Completion (Liquidus), °C 1460
1420
Melting Onset (Solidus), °C 1410
1380
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 43
16
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 2.5
16
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.5
3.1
Embodied Energy, MJ/kg 20
44
Embodied Water, L/kg 50
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
40
Resilience: Unit (Modulus of Resilience), kJ/m3 460
1240
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 24
36
Strength to Weight: Bending, points 22
29
Thermal Diffusivity, mm2/s 12
4.2
Thermal Shock Resistance, points 22
28

Alloy Composition

Carbon (C), % 0.56 to 0.64
0 to 0.060
Chromium (Cr), % 0.7 to 0.9
25 to 27
Iron (Fe), % 96.7 to 97.6
63.6 to 69
Manganese (Mn), % 0.75 to 1.0
0 to 1.0
Molybdenum (Mo), % 0.25 to 0.35
0
Nickel (Ni), % 0
6.0 to 7.0
Phosphorus (P), % 0 to 0.035
0 to 0.045
Silicon (Si), % 0.15 to 0.35
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.030
Titanium (Ti), % 0
0 to 0.25