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S32654 Stainless Steel vs. 238.0 Aluminum

S32654 stainless steel belongs to the iron alloys classification, while 238.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32654 stainless steel and the bottom bar is 238.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
76
Elongation at Break, % 45
1.5
Fatigue Strength, MPa 450
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 82
28
Tensile Strength: Ultimate (UTS), MPa 850
210
Tensile Strength: Yield (Proof), MPa 490
170

Thermal Properties

Latent Heat of Fusion, J/g 310
430
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1450
600
Melting Onset (Solidus), °C 1410
510
Specific Heat Capacity, J/kg-K 460
840
Thermal Conductivity, W/m-K 11
100
Thermal Expansion, µm/m-K 15
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
25
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
67

Otherwise Unclassified Properties

Base Metal Price, % relative 34
12
Density, g/cm3 8.0
3.4
Embodied Carbon, kg CO2/kg material 6.4
7.4
Embodied Energy, MJ/kg 87
140
Embodied Water, L/kg 220
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 330
2.9
Resilience: Unit (Modulus of Resilience), kJ/m3 570
180
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 25
42
Strength to Weight: Axial, points 29
17
Strength to Weight: Bending, points 25
23
Thermal Diffusivity, mm2/s 2.9
37
Thermal Shock Resistance, points 19
9.1

Alloy Composition

Aluminum (Al), % 0
81.9 to 84.9
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 24 to 25
0
Copper (Cu), % 0.3 to 0.6
9.5 to 10.5
Iron (Fe), % 38.3 to 45.3
1.0 to 1.5
Magnesium (Mg), % 0
0 to 0.25
Manganese (Mn), % 2.0 to 4.0
0
Molybdenum (Mo), % 7.0 to 8.0
0
Nickel (Ni), % 21 to 23
0
Nitrogen (N), % 0.45 to 0.55
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
3.6 to 4.4
Sulfur (S), % 0 to 0.0050
0
Zinc (Zn), % 0
1.0 to 1.5