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S32654 Stainless Steel vs. 5026 Aluminum

S32654 stainless steel belongs to the iron alloys classification, while 5026 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32654 stainless steel and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
70
Elongation at Break, % 45
5.1 to 11
Fatigue Strength, MPa 450
94 to 140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 82
26
Shear Strength, MPa 590
150 to 180
Tensile Strength: Ultimate (UTS), MPa 850
260 to 320
Tensile Strength: Yield (Proof), MPa 490
120 to 250

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1100
210
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1410
510
Specific Heat Capacity, J/kg-K 460
890
Thermal Conductivity, W/m-K 11
130
Thermal Expansion, µm/m-K 15
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
31
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
99

Otherwise Unclassified Properties

Base Metal Price, % relative 34
9.5
Density, g/cm3 8.0
2.8
Embodied Carbon, kg CO2/kg material 6.4
8.9
Embodied Energy, MJ/kg 87
150
Embodied Water, L/kg 220
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 330
15 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 570
100 to 440
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 29
26 to 32
Strength to Weight: Bending, points 25
33 to 37
Thermal Diffusivity, mm2/s 2.9
52
Thermal Shock Resistance, points 19
11 to 14

Alloy Composition


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Aluminum (Al), % 0
88.2 to 94.7
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 24 to 25
0 to 0.3
Copper (Cu), % 0.3 to 0.6
0.1 to 0.8
Iron (Fe), % 38.3 to 45.3
0.2 to 1.0
Magnesium (Mg), % 0
3.9 to 4.9
Manganese (Mn), % 2.0 to 4.0
0.6 to 1.8
Molybdenum (Mo), % 7.0 to 8.0
0
Nickel (Ni), % 21 to 23
0
Nitrogen (N), % 0.45 to 0.55
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0.55 to 1.4
Sulfur (S), % 0 to 0.0050
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0
0 to 0.3
Residuals, % 0
0 to 0.15