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S32654 Stainless Steel vs. 6081 Aluminum

S32654 stainless steel belongs to the iron alloys classification, while 6081 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32654 stainless steel and the bottom bar is 6081 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
69
Elongation at Break, % 45
9.0
Fatigue Strength, MPa 450
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 82
26
Shear Strength, MPa 590
180
Tensile Strength: Ultimate (UTS), MPa 850
310
Tensile Strength: Yield (Proof), MPa 490
270

Thermal Properties

Latent Heat of Fusion, J/g 310
410
Maximum Temperature: Mechanical, °C 1100
160
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
610
Specific Heat Capacity, J/kg-K 460
900
Thermal Conductivity, W/m-K 11
180
Thermal Expansion, µm/m-K 15
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
47
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
160

Otherwise Unclassified Properties

Base Metal Price, % relative 34
9.5
Density, g/cm3 8.0
2.7
Embodied Carbon, kg CO2/kg material 6.4
8.3
Embodied Energy, MJ/kg 87
150
Embodied Water, L/kg 220
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 330
27
Resilience: Unit (Modulus of Resilience), kJ/m3 570
540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 29
32
Strength to Weight: Bending, points 25
37
Thermal Diffusivity, mm2/s 2.9
74
Thermal Shock Resistance, points 19
14

Alloy Composition


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Aluminum (Al), % 0
96.3 to 98.6
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 24 to 25
0 to 0.1
Copper (Cu), % 0.3 to 0.6
0 to 0.1
Iron (Fe), % 38.3 to 45.3
0 to 0.5
Magnesium (Mg), % 0
0.6 to 1.0
Manganese (Mn), % 2.0 to 4.0
0.1 to 0.45
Molybdenum (Mo), % 7.0 to 8.0
0
Nickel (Ni), % 21 to 23
0
Nitrogen (N), % 0.45 to 0.55
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0.7 to 1.1
Sulfur (S), % 0 to 0.0050
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15