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S32654 Stainless Steel vs. SAE-AISI 4140 Steel

Both S32654 stainless steel and SAE-AISI 4140 steel are iron alloys. They have 44% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is S32654 stainless steel and the bottom bar is SAE-AISI 4140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
200 to 310
Elastic (Young's, Tensile) Modulus, GPa 210
190
Elongation at Break, % 45
11 to 26
Fatigue Strength, MPa 450
360 to 650
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 82
73
Shear Strength, MPa 590
410 to 660
Tensile Strength: Ultimate (UTS), MPa 850
690 to 1080
Tensile Strength: Yield (Proof), MPa 490
590 to 990

Thermal Properties

Latent Heat of Fusion, J/g 310
250
Maximum Temperature: Mechanical, °C 1100
420
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1410
1420
Specific Heat Capacity, J/kg-K 460
470
Thermal Conductivity, W/m-K 11
43
Thermal Expansion, µm/m-K 15
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 34
2.4
Density, g/cm3 8.0
7.8
Embodied Carbon, kg CO2/kg material 6.4
1.5
Embodied Energy, MJ/kg 87
20
Embodied Water, L/kg 220
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 330
74 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 570
920 to 2590
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 29
25 to 38
Strength to Weight: Bending, points 25
22 to 30
Thermal Diffusivity, mm2/s 2.9
12
Thermal Shock Resistance, points 19
20 to 32

Alloy Composition

Carbon (C), % 0 to 0.020
0.38 to 0.43
Chromium (Cr), % 24 to 25
0.8 to 1.1
Copper (Cu), % 0.3 to 0.6
0
Iron (Fe), % 38.3 to 45.3
96.8 to 97.8
Manganese (Mn), % 2.0 to 4.0
0.75 to 1.0
Molybdenum (Mo), % 7.0 to 8.0
0.15 to 0.25
Nickel (Ni), % 21 to 23
0
Nitrogen (N), % 0.45 to 0.55
0
Phosphorus (P), % 0 to 0.030
0 to 0.035
Silicon (Si), % 0 to 0.5
0.15 to 0.35
Sulfur (S), % 0 to 0.0050
0 to 0.040