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S35045 Stainless Steel vs. SAE-AISI 1090 Steel

Both S35045 stainless steel and SAE-AISI 1090 steel are iron alloys. They have a modest 37% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is S35045 stainless steel and the bottom bar is SAE-AISI 1090 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 39
11
Fatigue Strength, MPa 170
320 to 380
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 78
72
Shear Strength, MPa 370
470 to 570
Tensile Strength: Ultimate (UTS), MPa 540
790 to 950
Tensile Strength: Yield (Proof), MPa 190
520 to 610

Thermal Properties

Latent Heat of Fusion, J/g 310
240
Maximum Temperature: Mechanical, °C 1100
400
Melting Completion (Liquidus), °C 1390
1450
Melting Onset (Solidus), °C 1340
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 12
50
Thermal Expansion, µm/m-K 16
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.7
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 2.0
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 34
1.8
Density, g/cm3 8.0
7.8
Embodied Carbon, kg CO2/kg material 5.8
1.4
Embodied Energy, MJ/kg 83
19
Embodied Water, L/kg 230
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
82 to 91
Resilience: Unit (Modulus of Resilience), kJ/m3 94
730 to 1000
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 19
28 to 34
Strength to Weight: Bending, points 19
24 to 27
Thermal Diffusivity, mm2/s 3.2
13
Thermal Shock Resistance, points 12
25 to 31

Alloy Composition

Aluminum (Al), % 0.15 to 0.6
0
Carbon (C), % 0.060 to 0.1
0.85 to 1.0
Chromium (Cr), % 25 to 29
0
Copper (Cu), % 0 to 0.75
0
Iron (Fe), % 29.4 to 42.6
98 to 98.6
Manganese (Mn), % 0 to 1.5
0.6 to 0.9
Nickel (Ni), % 32 to 37
0
Phosphorus (P), % 0 to 0.045
0 to 0.040
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.015
0 to 0.050
Titanium (Ti), % 0.15 to 0.6
0