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S45503 Stainless Steel vs. SAE-AISI 1090 Steel

Both S45503 stainless steel and SAE-AISI 1090 steel are iron alloys. They have 76% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is SAE-AISI 1090 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 410 to 500
220 to 280
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 4.6 to 6.8
11
Fatigue Strength, MPa 710 to 800
320 to 380
Poisson's Ratio 0.28
0.29
Reduction in Area, % 17 to 28
28 to 45
Shear Modulus, GPa 75
72
Shear Strength, MPa 940 to 1070
470 to 570
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
790 to 950
Tensile Strength: Yield (Proof), MPa 1430 to 1700
520 to 610

Thermal Properties

Latent Heat of Fusion, J/g 270
240
Maximum Temperature: Mechanical, °C 760
400
Melting Completion (Liquidus), °C 1440
1450
Melting Onset (Solidus), °C 1400
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Expansion, µm/m-K 11
12

Otherwise Unclassified Properties

Base Metal Price, % relative 15
1.8
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 3.4
1.4
Embodied Energy, MJ/kg 48
19
Embodied Water, L/kg 120
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
82 to 91
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 57 to 65
28 to 34
Strength to Weight: Bending, points 39 to 43
24 to 27
Thermal Shock Resistance, points 56 to 64
25 to 31

Alloy Composition

Carbon (C), % 0 to 0.010
0.85 to 1.0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
0
Iron (Fe), % 72.4 to 78.9
98 to 98.6
Manganese (Mn), % 0 to 0.5
0.6 to 0.9
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0 to 0.040
Silicon (Si), % 0 to 0.2
0
Sulfur (S), % 0 to 0.010
0 to 0.050
Titanium (Ti), % 1.0 to 1.4
0